Propellant Feed Systems

The propellant feed system has two principal functions: to raise the pressure of the propellants and to feed them to one or more thrust chambers. The energy for these functions comes either from a high-pressure gas, centrifugal pumps, or a combination of the two. The selection of a particular feed system and its components is governed primarily by the application of the rocket, the requirements mentioned at the beginning of this chapter, duration, number or type of thrust chambers, past experience, mission, and by general requirements of simplicity of design, ease of manufacture, low cost, and minimum inert mass. A classification of several of the more important types of feed system is shown in Fig. 6-2 and some are discussed in more detail below. All feed systems have piping, a series of valves, provisions for filling and removing (draining and flushing) the liquid propellants, and control devices to initiate, stop, and regulate their flow and operation.

All Types Rocket Engine
FIGURE 6-2. Design options of fed systems for liquid propellant rocket engines. The more common types are designated with a double line at the bottom of the box.

In general, a pressure feed system gives a vehicle performance superior to a turbopump system when the total impulse or the mass of propellant is relatively low, the chamber pressure is low, the engine thrust-to-weight ratio is low (usually less than 0.6), and when there are repeated short-duration thrust pulses; the heavy-walled tanks for the propellant and the pressurizing gas usually constitute the major inert mass of the engine system. In a turbopump feed systems the propellant tank pressures are much lower (by a factor of 10 to 40) and thus the tank masses are much lower (again by a factor of 10 to 40). Turbopump systems usually give a superior vehicle performance when the total impulse is large (higher Am) and the chamber pressure is higher.

The pressurized feed system can be relatively simple, such as for a singleoperation, factory-preloaded, simple unit (with burst diaphragms instead of some of the valves), or quite complex, as with multiple restartable thrusters or reusable systems. Table 6-2 shows typical features that have been designed into pressurized feed systems in order to satisfy particular design goals. Figures 1-3, 6-3, 6-^, and 6-13 show some of these features. If the propulsion system is to be reusable or is part of a manned vehicle (where the reliability requirements are very high and the vehicle's crew can monitor and override automatic commands), the feed system becomes more complex (with more safety features and redundancies) and more expensive.

The pneumatic (pressurizing gas) and hydraulic (propellant) flows in a liquid propellant engine can be simulated in a computer analysis that provides for a flow and pressure balance in the oxidizer and the fuel flow paths through the system. One approach is shown in Ref. 6-3. Some of these analyses can provide information on transient conditions (filling up of passages) during start, flow decays at cutoff, possible water hammer, or flow instabilities. The details of such analyses are not described in this book, but the basic mathematical simulation is relatively straightforward.

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Responses

  • valentin
    What is propellent feed system?
    1 year ago

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